News & Projects

3” x 5m Code 969SS Composite Hose with Stainless BSM Female Ends for Chemical Manufacturing Applications

In high-risk industrial environments such as chemical manufacturing facilities, reliability, safety and compliance are non-negotiable. Transfer hoses are often one of the most critical components in the safe movement of chemicals, solvents and hazardous liquids. A poorly designed or incorrectly specified hose assembly can result in costly downtime, environmental hazards or serious safety incidents.

To support the demanding operational requirements of the chemical industry, Fox Global recently manufactured and supplied a 3-inch x 5 metre Code 969SS Composite Hose with Stainless BSM Female Ends, crimped, tagged and tested to Australian Standards. This hose assembly was produced for a chemical manufacturing facility in Western Sydney, where chemical transfer operations require high-performance equipment capable of handling aggressive media while maintaining safety and efficiency.

At Fox Global, we specialise in complete custom industrial hose solutions tailored to the exact operational needs of our clients. Every assembly we manufacture is designed to meet the required chemical compatibility, pressure ratings, temperature ranges and operational conditions of the specific application.

As a family-owned and Australian owned and operated business, Fox Global prides itself on delivering quality products, technical expertise and responsive customer service to industries across Australia.

Understanding Composite Hose Technology

Composite hoses are engineered to provide superior performance in environments where conventional rubber or thermoplastic hoses may fall short. Their unique multi-layer construction combines various materials to provide strength, flexibility, chemical resistance and lightweight handling.

Unlike traditional hoses, composite hoses are manufactured using multiple layers of thermoplastic films and fabrics supported by internal and external wire helices. This layered structure provides exceptional flexibility while maintaining the strength required for demanding industrial transfer applications.

For industries handling hazardous or corrosive chemicals, composite hoses offer several critical advantages:

Improved chemical resistance
Reduced weight compared to rubber hoses
Excellent flexibility for easier handling
High safety factors
Customisable fittings and configurations

These features make composite hoses ideal for industries such as:

Chemical manufacturing
Petrochemical processing
Fuel and oil transfer
Bulk liquid transport
Aviation refuelling
Industrial fluid handling

Fox Global supplies and manufactures a complete range of composite hose assemblies designed to meet the specific requirements of each site and application.

The 3” x 5m Code 969SS Composite Hose

The Code 969SS Composite Hose is specifically designed for chemical transfer applications where corrosion resistance, durability and safety are essential.

For the Western Sydney chemical manufacturing facility, Fox Global engineered a 3-inch diameter hose with a 5-metre length, fitted with Stainless BSM Female Ends and fully assembled in accordance with Australian compliance requirements.

Each assembly was:

Professionally crimped
Tagged and tested
Manufactured to Australian Standards
Prepared for immediate safe operation

The stainless steel couplings ensure superior corrosion resistance when working with aggressive chemicals, while the composite hose construction provides both flexibility and structural strength.

This type of hose assembly is commonly used in:

Chemical loading and unloading
Tank transfer operations
Drum filling systems
Industrial batching systems
Hazardous liquid transfer points

By carefully matching the hose materials with the chemicals being transferred, Fox Global ensures long service life and maximum operational safety.

Advantages of the Code 969SS Composite Hose

The 969SS composite hose offers several important performance benefits that make it a preferred choice for chemical processing facilities.

1. Exceptional Chemical Resistance

One of the key advantages of composite hose technology is its ability to handle a wide range of aggressive chemicals. The layered construction allows materials to be selected specifically for compatibility with the media being transferred.

This reduces the risk of hose degradation, contamination or failure during operation.

However, it is important to note that composite hoses are not suitable for every chemical, which is why chemical compatibility should always be confirmed before selecting a hose assembly.

Fox Global can provide a chemical resistance chart and technical advice to ensure the correct hose is selected for each application.

2. High Strength with Lightweight Construction

Composite hoses combine strength and flexibility in a way that traditional hoses cannot easily achieve.

The reinforced multi-layer structure provides excellent durability while remaining significantly lighter than many rubber hose alternatives.

Benefits of lightweight hose assemblies include:

Easier handling for operators
Reduced fatigue during manual operation
Faster installation and removal
Improved workplace safety

For chemical facilities that frequently connect and disconnect transfer hoses, this improved handling can significantly improve operational efficiency.

3. Superior Flexibility

The flexibility of composite hoses allows them to bend easily without compromising structural integrity.

This is particularly important in environments where hoses must navigate around equipment, tanks or loading stations.

Flexible hose assemblies reduce the risk of:

Kinking
Stress damage
Coupling strain
Premature hose failure

In busy industrial environments, flexibility also allows hoses to be stored and handled more efficiently.

4. 4:1 Safety Factor

Safety is paramount when transferring hazardous chemicals.

All composite hoses supplied by Fox Global are designed with a 4:1 safety factor, meaning the burst pressure of the hose is four times higher than its rated working pressure.

This additional safety margin helps ensure reliability even in demanding operating conditions.

Combined with regular inspection and testing, this safety factor plays a crucial role in maintaining safe chemical transfer operations.

5. Custom Coupling Options

One of the advantages of working with Fox Global is the ability to customise hose assemblies with the most appropriate fittings for your application.

Composite hose assemblies can be manufactured with a variety of coupling options, including:

Camlocks
Flanges
Storz fittings
BSP fittings
Oil industry fittings

For specialised systems, Fox Global’s in-house engineers can also design and manufacture custom fittings tailored to unique operational requirements.

For the Western Sydney chemical facility, Stainless BSM Female Ends were selected to provide a durable and corrosion-resistant connection point.

Fox Global Custom Hose Solutions

Every industrial site has unique operational requirements. That is why Fox Global focuses on delivering complete custom hose solutions, rather than simply supplying standard products.

From initial consultation through to final assembly and testing, our team works closely with clients to ensure the final hose assembly meets every performance and safety requirement.

Our custom hose services include:

Application assessment
Chemical compatibility verification
Hose specification design
Custom fitting manufacture
Assembly and crimping
Tagging and testing to Australian Standards

By providing a fully engineered solution, Fox Global ensures clients receive equipment that is ready for safe and reliable operation.

Complete Hose Assemblies – Why It Matters

When dealing with hazardous chemicals, it is critical that hoses and fittings are supplied as a complete assembly.

Composite hose construction requires precise integration between the hose body and its couplings. Incorrectly installed or mismatched fittings can compromise the integrity of the entire system.

Fox Global manufactures and supplies hoses as fully assembled, tested units to ensure:

Proper mechanical integrity
Correct wire bonding
Reliable coupling attachment
Compliance with safety standards

This integrated approach eliminates potential risks associated with third-party assembly or incompatible fittings.

Protective Options: Spiral Hose Wrap

In many industrial environments, hoses are exposed to harsh conditions that can cause abrasion, impact damage or accelerated wear.

For additional protection, Fox Global offers Spiral Hose Wrap, which can be installed on hydraulic, pneumatic or composite hoses to protect them from damage.

Spiral Hose Wrap is manufactured from High Density Polyethylene (HDPE) and provides a durable protective barrier against shocks and abrasion.

Key advantages include:

Protection against mechanical damage
Reduced maintenance costs
Longer hose service life
Improved equipment reliability

The wrap can be applied to:

Single hoses
Bundled hose assemblies

It is suitable for use across a wide temperature range from -50°C to +120°C, making it ideal for demanding industrial environments.

The wrap also features rounded edges, allowing for easy and safe installation without damaging the hose surface.

Compliance with Australian Standards

Safety and compliance are essential in chemical manufacturing operations.

All composite hoses supplied by Fox Global are:

Manufactured to Australian Standards
Professionally assembled
Tagged and tested prior to delivery

To remain compliant with safety regulations, composite hoses must also be inspected before every use and tagged and tested every six months.

Regular inspection helps identify:

Wear or abrasion
Damage to the outer layers
Coupling integrity issues
Potential chemical compatibility concerns

By maintaining a structured inspection and testing schedule, facilities can ensure continued safe operation.

Industries Served by Fox Global

Fox Global proudly supports a wide range of industries across Australia, providing custom hose assemblies designed for reliability and performance.

Industries we serve include:

Chemical manufacturing
Petrochemical processing
Mining and resources
Oil and fuel handling
Aviation refuelling
Transport and logistics
Industrial manufacturing

Across all these sectors, the common requirements are safety, durability and reliability.

Fox Global delivers solutions designed to meet these expectations.

Australian Owned and Family Operated

Fox Global is proud to be a family owned and Australian owned and operated company.

Our team understands the unique challenges faced by Australian industries and works closely with customers to deliver solutions that meet local safety standards and operational requirements.

We believe in building long-term relationships based on:

Technical expertise
Quality products
Responsive service
Reliable delivery

Whether supplying a single hose assembly or a complete site replacement program, Fox Global is committed to providing dependable industrial solutions.