Australia’s oil, gas, drilling and ground stabilisation sectors demand equipment that performs under relentless pressure. High-pressure air delivery is critical to pipeline construction, drill rigs, and civil infrastructure projects across the country. When uptime, safety, and durability are non-negotiable, hose assemblies must be engineered for extreme conditions.

Fox Global, proudly family-owned and Australian owned and operated, has recently supplied:

• 20 x 2″ (50mm) x 20 metre 1200PSI High Pressure Air Delivery Bull Hose Assemblies with external hose restraints and BSP female threads to a contractor in Brisbane working in the oil and gas pipeline sector.

These assemblies were manufactured using the industry-proven EXITFLEX EF444 Mad Max Air/Oil Hose — purpose-built for high-pressure air and oil applications in demanding environments.

Built to Perform Where It Matters Most

In oil and gas pipeline construction and ground stabilisation projects, high-pressure air systems are the lifeblood of daily operations.

Compressed air powers:

• Down-the-hole drilling systems
• Pneumatic tooling
• Air-driven pumps
• Shotcrete and stabilisation equipment
• Pipeline cleaning and testing operations

Failure in a high-pressure air hose doesn’t just stop work — it can pose serious safety risks and cause significant project delays.

That’s why the Brisbane oil & gas contractor turned to Fox Global for a reliable, compliant, heavy-duty solution capable of handling 1200 PSI working pressure and temperatures up to 150°C.

Project Overview: Brisbane Oil & Gas Pipeline Sector

The Brisbane-based contractor required 20 complete hose assemblies, each built to precise specification:

• Size: 2″ (50mm)
• Length: 20 metres
• Working Pressure: 1200 PSI
• End Fittings: BSP Female Threads
• Safety: External Hose Restraints (Whip Socks)
• Application: High-pressure air delivery on oil & gas pipeline infrastructure

These hoses will be deployed across active pipeline works where compressors operate continuously under heavy load. In such environments, hose integrity is critical to both productivity and worker safety.

Each assembly was crimped, pressure-tested, inspected, and fitted with external hose restraints prior to dispatch.

Technical Spotlight: EXITFLEX® EF444 Mad Max Air/Oil Hose

Fox Global’s 1200PSI bull hose assemblies are built using the EXITFLEX EF444 Mad Max Air/Oil Hose, one of the toughest air/oil hoses available for industrial drilling applications.

Application

High tensile wire reinforced air hose ideally suited for high-pressure air and oil systems where elevated pressure and temperature resistance are required.

Specifications

• Working Pressure: 1200 PSI
• Reinforcement: Two high-tensile steel wire braids
• Inner Tube: Black synthetic oil-resistant compound
• Cover: Blue oil and weather-resistant synthetic rubber
• Cover Type: Pin-pricked to prevent gas build-up
• Temperature Range: -40°C to +150°C
• Safety Factor: 4:1
• Standards: MSHA Approved
• Branding: White layline for identification

Why 1200 PSI Matters

Standard air hoses are not designed for high-pressure compressor systems used in pipeline and heavy industrial projects. A 1200 PSI working pressure rating ensures:

• Greater durability under constant load
• Reduced risk of burst or rupture
• Improved lifespan compared to lower-rated hoses
• Enhanced safety margins in demanding environments

The 4:1 safety factor provides additional confidence that the hose can withstand extreme service conditions.

Safety First: External Hose Restraints

High-pressure air systems carry significant stored energy. If a hose becomes disconnected under pressure, the resulting whip can cause severe injury or damage.

To mitigate this risk, Fox Global fitted each assembly with external hose restraints (wire whip socks).

Benefits of External Hose Restraints:

• Absorb and control kinetic energy in case of coupling failure
• Reduce risk of operator injury
• Provide strain relief at connection points
• Extend hose life by reducing stress at fittings

These safety features are essential in oil & gas and pipeline environments where operators work in close proximity to pressurised systems.

Designed for Oil & Gas and Pipeline Construction

In the oil and gas pipeline sector, compressed air plays a key role in:

• Pigging operations
• Pipeline purging
• Trenching and drilling
• Pneumatic tool operation
• Construction and commissioning phases

Hoses in these environments must resist:

• Oil mist contamination
• Harsh UV exposure
• Abrasion from gravel and steel
• High heat from compressor discharge

The EF444 Mad Max hose’s oil-resistant inner tube and abrasion-resistant outer cover ensure durability even in the harshest field conditions.

Performance Advantages of the EF444 Mad Max

1. 1200 PSI Working Pressure

Upgraded pressure rating ensures compatibility with heavy-duty compressors.

2. Maximum Temperature of 150°C

Suitable for high-temperature compressed air discharge.

3. Oil Resistant Inner Tube

Prevents degradation from oil carryover.

4. Pin-Pricked Cover

Allows trapped gases to escape, preventing blistering.

5. Abrasion Resistant

Designed for rugged worksites.

6. MSHA Approved

Flame-resistant and mine-safe performance rating.

Complete High Pressure Hose Manufacturing

Fox Global can manufacture a complete range of High Pressure Air Bull Hose assemblies to suit pressures up to 2000 PSI with a wide range of fittings, including:

• BSP Threads
• Flanged Ends
• Camlocks
• Claw Fittings
• Bauer Couplings
• Custom Adaptors

Each assembly is:

• Professionally crimped
• Pressure tested
• Inspected
• Certified

More Than Just Bull Hose

Fox Global supplies a complete range of fluid transfer products, including:

• Rubber Hose
• Composite Hose
• Hose Assemblies
• Ball Valves
• Gate Valves
• Claw Fittings
• Camlocks
• Bauer Hose Fittings
• Hose Restraints & Whip Checks
• Poly Pipe and Plasson Fittings

Whether for oil & gas, mining, civil construction, water transfer, or industrial processing, Fox Global provides complete hose, valve and fitting solutions under one roof.

Supporting Australia’s Energy & Infrastructure Sectors

From Brisbane pipeline projects to heavy industrial installations across Australia, Fox Global continues to support:

• Oil & Gas contractors
• Civil infrastructure companies
• Mining operations
• Ground stabilisation specialists
• Pipeline construction teams

Our commitment is simple: supply high-performance products that reduce downtime and improve safety.

Why Choose Fox Global?

Fox Global is proudly:

• Family-owned
• Australian owned and operated
• Nationally servicing contractors and industrial clients
• Known for quality, speed, and technical expertise

Our clients value:

• Fast turnaround times
• Custom fabrication capability
• Extensive stock holdings
• Pressure testing and certification
• Responsive technical support

We don’t just supply products — we provide solutions built for Australian conditions.

Long-Term Value Over Short-Term Savings

Cheap hoses often lead to:

• Premature failure
• Increased maintenance
• Safety risks
• Project delays

Investing in premium 1200PSI assemblies like the EF444 Mad Max reduces total cost of ownership through:

• Longer service life
• Improved safety
• Fewer replacements
• Reduced downtime

In industries where every hour counts, reliability pays for itself.

Contact Fox Global Today

If you require 2″ 1200PSI High Pressure Air Bull Hose Assemblies or custom high-pressure hose solutions up to 2000 PSI, speak with the team at Fox Global today.

📞 Call: 1300 852 795
📧 Email: sales@foxglobal.com.au
🌐 Visit: www.foxglobal.com.au

Fox Global – Family-Owned. Australian Owned & Operated. Delivering high-performance hose, valve and fitting solutions across Australia.