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Are Your Composite Hoses Compliant? Understanding Australian Standards and Testing Requirements

In industries where chemicals, fuels, and volatile substances are transferred daily, hose failure is not an inconvenience — it’s a critical risk. Whether you operate in a chemical plant, transport depot, shipping terminal, or industrial facility, your hose systems must be regularly tested and certified to meet Australian Standards — or you may be exposing your people and operations to catastrophic consequences.

At Fox Global, we specialise in composite, rubber, and stainless steel hose testing, helping you maintain compliance, reduce risk, and stay operational.


📏 Australian Standards: AS 2683 & AS 2594

Two key standards govern the testing and compliance of industrial and composite hoses in Australia:

AS 2683Hoses for Petroleum and Petroleum Products

Specifies the construction, testing, and performance requirements for hoses used to transfer petroleum-based fluids such as diesel, unleaded fuel, and aviation fuel. It includes guidelines for hydrostatic testing, electrical conductivity testing, burst pressure, and end fitting integrity.

AS 2594Hoses for Liquid Chemicals

Applies to hoses used for chemical transfer — both aggressive and non-aggressive chemicals. This standard outlines strict requirements for material compatibility, pressure testing, and conductivity checks to avoid reaction risks and static-related incidents.


🔍 Key Hose Testing Procedures

To ensure hoses meet Australian Standard compliance and are safe for use, the following tests are recommended:

💧 Hydrostatic Pressure Testing (Every 12 Months)

  • Checks the pressure integrity of the hose assembly
  • Detects wear, fatigue, or internal damage
  • Performed with water under pressure
  • A failure here can mean dangerous leaks or catastrophic rupture during operation

Electrical Conductivity Testing (Every 6 Months)

  • Measures continuity across the hose assembly
  • Ensures static electricity is safely discharged
  • Critical for operations involving flammable liquids or vapours
  • Non-conductive hoses can spark ignition, causing fire or explosion

🧪 Material Compatibility Assessments

  • Ensures hose lining and structure are suitable for the chemical or fluid being transferred
  • Prevents chemical breakdown, corrosion, or delamination
  • Required for any new application, chemical changes, or after exposure to unknown substances

🏭 Onsite & Offsite Testing by Fox Global

Fox Global offers full-service hose inspection, testing, and certification, either:

  • Onsite at your facility, minimising downtime, or
  • Offsite at our certified testing locations

We provide services for:

  • Composite chemical hoses
  • Rubber fuel and air hoses
  • Stainless steel braided hoses
  • Used in chemical plants, rail and road tanker loading, bulk fuel terminals, ports, refineries, and more

All hoses tested are supplied with detailed certification and reports for your safety and compliance records.


⚠️ Why Certification Matters

The consequences of non-compliant hoses are serious:

  • Workplace injury or death
  • Environmental contamination
  • Legal liability and fines
  • Lost production and reputational damage

Hose testing isn’t optional — it’s essential. Regulatory bodies and insurers expect it. And your people rely on it.


✅ Make Sure Your Hoses Are Up To Date

If you’re not 100% sure your hoses are tested, certified, and compliant with AS 2683 or AS 2594, it’s time to take action.


📞 Contact Fox Global Today

Fox Global Pty Ltd
📍 6 Johnson Place, Cranebrook NSW 2749
📞 1300 852 795
📧 sales@foxglobal.com.au
🌐 www.foxglobal.com.au

We’re proudly Australian and family-owned, committed to safety, service, and long-term industry partnerships.

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